Making Nuclear Fuel
Honestly. Not that hard. We make it hard because if it was easy, everyone would do it, and we don’t want that
What even is nuclear fuel? It sounds glamorous, and highly advanced, and dangerous and in some ways it is all of those things… because we want it to be all of those things.
But in reality you make little pellets, and you pop the little pellets in a tube, and that tube of pellets now constitutes a nuclear fuel rod
There’s a bit more to it, but not much
It’s not TSMC
Is it hard to make the pellets? Is it hard to make a tube? Is it hard to place pellets in a tube? Is it hard to cap a tube? Is it hard to use coatings / bonded adhesives?
Does it look hard?
Honestly it’s not that hard. Where the difficulty lies is in the QA and security that needs to wrap around everything here
There are several major risk domains:
• Toxicity
• Radiological
• Criticality
Crit is the scary risk, crit is what means you have to do everything in small batches
You can’t manufacture fuel in a continuous process. It’s too dangerous. You can only manufacture small batches, only so much fuel, per line, per shift. It is slow and licensed worker intensive
If you want more bandwidth, you need more lines, you cannot use high volume manufacturing methods that invoke criticality risk
The higher the enrichment, the smaller the batch, the smaller the manufacturing equipment, the worse the manufacturing economics
This is highly non-linear with lots of weird feedbacks and tipping points
So small batches, hand assembled, 100% inspection, 100% witness points, 100% NDT
What is the limiting factor here?
Correct, Health and Safety Laws and Regulations
Places with the technology and weak HSE dominate manual processes, including ones that we intuitively think are “advanced”
There are ways to mechanise and automate this, but many fuel procurement contracts are bespoke. Fuel procurement contracts tend to be too small to justify new methods. Fuel manufacturers preserve agility and flexible assembly lines because the market is diverse and lumpy
What is needed is a Western offtake buyer, someone with the scale to order 1,000 tonnes of pins / year for 10 years
Such an order would immediately become a standard. Investments would be made, and other buyers would follow, maybe under a tech-licence
What many industries are missing is their API equivalent and they don’t even know they’re missing it
Oil is cheap because the oil industry operates under a global standard called API. Standards were introduced to oil by JD Rockefeller and his company… Standard Oil
Has the penny dropped?
People forget that Standard Oil monopolised the entire world via the standardisation of everything they touched
Henry Ford pioneered continuous production
JD Rockefeller pioneered standardisation
In oil every pipe, valve, flange, pump, drill, hose, bracket, everything is standardised across every buyer and supplier, across the entire industry. Everything in the oil industry is interchangeable. Imagine if any door handle would fit any car. That’s how the oil industry works. The oil industry is lego
It doesn’t look like lego, but it works just like lego.
Other industries have not emulated this success, it’s long overdue
This is partly why it is obvious to me that 50 years from now a dozen companies will be 70% of global GDP. Standardisation achieves monopolisation without any of the underhand market manipulation
It’s so simple, it’s incomprehensible to most people. But once you see it work and then look elsewhere you notice it is missing
Standardisation is often in tension with innovation. It pays to innovate boldly and standardise at the boundaries and interfaces
If you are smart you can do this strategically, nobody does
Try as you might, standards are not declared into existence, they are procured into existence.
Will we get Western nuclear fuel standards like we have for drill pipe (API-5DP)? Only if someone procures it into existence