I noticed today that two of my
#Bitaxe Gamma with an ICE tower are overheating. That would be another two units that still had the adapter supplied - so I wanted to print a new adapter, made of PETG. It seems that the seller simply printed adapters in PLA for me at the time. They are not suitable for this purpose at all, because PLA starts to deform at temperatures as low as 65°C.
You can see that nicely on the adapter itself (see photo). I never thought about it before, but unfortunately the adapter is not quite optimally designed.
On the one hand, the distance from the cooler to the ASIC is 1.3mm, so you have to tighten the screws much more to ensure that the adapter is firmly attached to the PCB and that the ASIC is connected to the cooler. This also explains why adding a copper plate improved things: a connecting layer was simply added under increased pressure.
Furthermore, the adapter also encloses the heat pipe around the cooler, both at the front and at the back. So practically the hottest points when the cooler tries to dissipate the heat. Furthermore, the adapter obscures the air circulation under the adapter but also to the heat pipe itself, which makes cooling more difficult.
I have now created an optimized adapter for the Ice Tower, which consists of two parts, is much more robust and removes all the disadvantages mentioned above. The copper plate is no longer needed, the ASIC sits exactly on the heat pipe. In addition, the distance between the cooler and the ASIC and the contact pressure on the PCB have been significantly improved.
The first test showed that with a newly printed adapter that I always used before and my new one, a temperature drop of 5°C occurred on the ASIC.